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Soldron 25W Soldering Iron Heating Element

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Component Documentation

Soldron 25W Soldering Iron Heating Element

Overview

The Soldron 25W Soldering Iron Heating Element is a high-performance, compact heating element designed specifically for soldering iron applications. This component is a critical part of any soldering iron, responsible for converting electrical energy into heat. The Soldron 25W Heating Element is ideal for use in a variety of applications, including electronics assembly, repair, and prototyping.

Functionality

The primary function of the Soldron 25W Soldering Iron Heating Element is to generate heat when an electrical current is applied to it. The heating element is designed to operate within a specific temperature range, allowing for precise control over the soldering process. When connected to a power source, the element rapidly heats up to the desired temperature, typically between 200C to 450C, making it suitable for soldering a wide range of materials, including lead-free solders.

Key Features

  • Power Rating: 25W, ensuring efficient heat generation and minimizing energy waste.
  • High-Temperature Resistance: Constructed with high-temperature-resistant materials, ensuring reliable operation and longevity.
  • Rapid Heating: Quickly reaches operating temperature, reducing waiting times and increasing productivity.
  • Compact Design: Space-efficient design allows for easy integration into soldering iron handles and tips.
  • Thermal Insulation: Incorporates thermal insulation to minimize heat loss and ensure efficient heat transfer to the soldering tip.
  • Durable Construction: Built to withstand the rigors of frequent use and handling, ensuring a long lifespan.
  • Easy Installation: Simple screw-terminal connections make installation and replacement straightforward.

Technical Specifications

Operating Temperature Range

200C to 450C (392F to 842F)

Power Consumption

25W 5%

Resistance

10 1

Thermal Time Constant

60 seconds

Dimensions

20mm (L) x 10mm (W) x 5mm (H)

Weight

10g 2g

Connector Type

Screw terminals (2x)

Insulation Material

High-temperature-resistant ceramic

Heating Element Material

Nickel-chromium alloy

Applications

The Soldron 25W Soldering Iron Heating Element is ideal for use in

Electronics assembly and repair

Prototyping and design development

Soldering stations and workstations

DIY electronics projects

Safety Precautions

When working with the Soldron 25W Soldering Iron Heating Element, it is essential to follow proper safety precautions to avoid injury or damage

Handle the component by the terminals or insulation to avoid electrical shock.

Ensure the heating element is properly secured in the soldering iron handle to prevent accidental contact.

Keep the work area clean and clear of flammable materials.

Avoid touching the heating element with bare hands or conductive objects.

Warranty and Support

The Soldron 25W Soldering Iron Heating Element comes with a 1-year limited warranty. For technical support, please refer to the manufacturer's documentation or contact their support team directly.

Pin Configuration

  • Soldron 25W Soldering Iron Heating Element Documentation
  • Pinout Explanation:
  • The Soldron 25W Soldering Iron Heating Element has a total of 4 pins, which are used to connect the heating element to a power source and a temperature control mechanism. Here's a detailed explanation of each pin:
  • Pin 1: VCC (Positive Power Supply)
  • Function: Provides the positive voltage to the heating element
  • Voltage Range: 12V to 24V DC
  • Current Rating: Up to 2A (depending on the temperature setting)
  • Pin 2: GND (Negative Power Supply)
  • Function: Provides the negative voltage to the heating element
  • Voltage: 0V (Ground)
  • Current Rating: Up to 2A (depending on the temperature setting)
  • Pin 3: THERM (Thermistor Input)
  • Function: Connects to a thermistor (temperature sensor) to monitor the temperature of the soldering iron tip
  • Signal Type: Analog voltage signal (typically 0V to 5V)
  • Thermistor Recommendation: 10k NTC thermistor (or similar)
  • Pin 4: PWM (Pulse-Width Modulation Input)
  • Function: Receives a PWM signal from a microcontroller or temperature control module to regulate the heating element's power
  • Signal Type: Digital PWM signal (typically 0V to 5V)
  • Frequency Range: 100Hz to 1kHz (depending on the temperature control algorithm)
  • Connection Structure:
  • To connect the Soldron 25W Soldering Iron Heating Element, follow this point-by-point structure:
  • 1. Power Supply Connection:
  • Connect Pin 1 (VCC) to a suitable power supply (e.g., a 12V or 24V DC adapter) using a wire with a minimum rating of 2A.
  • Connect Pin 2 (GND) to the negative terminal of the power supply (0V) using a wire with a minimum rating of 2A.
  • 2. Thermistor Connection:
  • Connect Pin 3 (THERM) to one leg of a 10k NTC thermistor (or similar).
  • Connect the other leg of the thermistor to the metal body of the soldering iron tip (ensure good thermal contact).
  • 3. PWM Signal Connection:
  • Connect Pin 4 (PWM) to a digital output pin of a microcontroller or temperature control module.
  • Ensure the PWM signal is properly configured and calibrated to control the heating element's power according to the desired temperature profile.
  • 4. Additional Safety Considerations:
  • Use heat-resistant wires and connectors to prevent overheating and electrical shock.
  • Ensure proper thermal insulation and isolation to prevent electrical shock or short circuits.
  • Follow safety guidelines and precautions when working with electrical and thermal systems.
  • By following this documentation and connection structure, you can successfully integrate the Soldron 25W Soldering Iron Heating Element into your IoT project or application.

Code Examples

Soldron 25W Soldering Iron Heating Element Documentation
Overview
The Soldron 25W Soldering Iron Heating Element is a high-performance heating element designed for use in soldering irons, heat guns, and other temperature-controlled devices. This component is suitable for a wide range of applications, including electronics assembly, rework, and repair. The heating element features a power rating of 25W, making it ideal for demanding soldering tasks.
Pinout and Electrical Characteristics
| Pin | Function | Description |
| --- | --- | --- |
| 1 | +VCC | Positive power supply (5V-24V) |
| 2 | GND | Ground connection |
| 3 | THERMISTOR | Thermistor output (optional) |
Electrical Characteristics:
Power rating: 25W
 Operating voltage: 5V-24V
 Temperature range: 150C-450C
 Thermal resistance: 10C/W
 Response time: 10-15 seconds
Code Examples
### Example 1: Basic Soldering Iron Control using Arduino
This example demonstrates how to use the Soldron 25W Soldering Iron Heating Element with an Arduino board to control the temperature of a soldering iron.
```c++
const int heatElementPin = 9;  // Pin connected to the heating element
const int thermistorPin = A0;  // Pin connected to the thermistor (optional)
void setup() {
  pinMode(heatElementPin, OUTPUT);
  pinMode(thermistorPin, INPUT);
}
void loop() {
  int temperature = readThermistor();  // Read thermistor value (optional)
  if (temperature < 250) {  // If temperature is below 250C
    digitalWrite(heatElementPin, HIGH);  // Turn on the heating element
  } else {
    digitalWrite(heatElementPin, LOW);  // Turn off the heating element
  }
  delay(1000);  // Wait 1 second
}
int readThermistor() {
  int thermistorValue = analogRead(thermistorPin);
  // Convert thermistor value to temperature (approximate calculation)
  return thermistorValue  0.48828125;
}
```
### Example 2: Temperature Control using Raspberry Pi and Python
This example demonstrates how to use the Soldron 25W Soldering Iron Heating Element with a Raspberry Pi board to control the temperature of a soldering iron using Python.
```python
import RPi.GPIO as GPIO
import time
# Set up GPIO pins
GPIO.setmode(GPIO.BCM)
heatElementPin = 17  # Pin connected to the heating element
thermistorPin = 18  # Pin connected to the thermistor (optional)
GPIO.setup(heatElementPin, GPIO.OUT)
GPIO.setup(thermistorPin, GPIO.IN)
while True:
    temperature = readThermistor()  # Read thermistor value (optional)
    if temperature < 250:  # If temperature is below 250C
        GPIO.output(heatElementPin, GPIO.HIGH)  # Turn on the heating element
    else:
        GPIO.output(heatElementPin, GPIO.LOW)  # Turn off the heating element
    time.sleep(1)  # Wait 1 second
def readThermistor():
    thermistorValue = GPIO.input(thermistorPin)
    # Convert thermistor value to temperature (approximate calculation)
    return thermistorValue  0.48828125
```
### Example 3: PWM Control using ESP32 and MicroPython
This example demonstrates how to use the Soldron 25W Soldering Iron Heating Element with an ESP32 board to control the temperature of a soldering iron using PWM and MicroPython.
```python
import machine
import utime
# Set up PWM pin
heatElementPin = machine.Pin(12, machine.Pin.OUT)
pwm = machine.PWM(heatElementPin, freq=50)
while True:
    # Set PWM duty cycle based on desired temperature
    if temperature < 250:  # If temperature is below 250C
        pwm.duty(512)  # 50% duty cycle
    else:
        pwm.duty(0)  # 0% duty cycle
    utime.sleep(1)  # Wait 1 second
```
Notes
In these examples, the thermistor is assumed to be connected to an analog input pin. If your thermistor is connected differently, you may need to modify the code accordingly.
 The temperature calculation in the examples is approximate and may vary depending on the specific thermistor used. You may need to calibrate the thermistor for accurate temperature measurement.
 Always ensure the heating element is connected to a suitable power supply and that the surrounding components are rated for the expected temperatures and power levels.