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Type K Thermocouple(1M) for Industrial Equipment Business

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Component Name

Type K Thermocouple (1M) for Industrial Equipment Business

Overview

The Type K Thermocouple (1M) is a high-quality, industrial-grade temperature measurement component designed for use in demanding environments. It is a crucial component in various industrial equipment applications, providing accurate and reliable temperature measurement data.

Functionality

The Type K Thermocouple (1M) is a thermoelectric sensor that converts temperature into an electrical signal. It consists of two dissimilar metal wires (chromel and alumel) joined at one end, creating a junction. When there is a temperature difference between the junction and the free ends of the wires, a small voltage is generated. This voltage is directly proportional to the temperature difference, allowing for accurate temperature measurement.

Key Features

  • Temperature Range: The Type K Thermocouple (1M) can measure temperatures between -200C to 1260C (-330F to 2300F), making it suitable for a wide range of industrial applications.
  • Accuracy: The thermocouple provides an accuracy of 1.5C (2.7F) or 0.4% of the reading, whichever is greater, ensuring reliable temperature measurement.
  • Response Time: The response time of the thermocouple is typically less than 1 second, allowing for fast and accurate temperature readings.
  • Insulation: The thermocouple is equipped with 1-meter (3.3-foot) long, high-temperature fiberglass insulation, which provides excellent electrical insulation and mechanical protection.
  • Connectors: The thermocouple has a standard miniature thermocouple connector (MTC) for easy connection to temperature measurement devices.
  • Material: The thermocouple is constructed with high-quality chromel ( Ni-Cr) and alumel (Ni-Al) wires, ensuring durability and resistance to corrosion.
  • Certifications: The Type K Thermocouple (1M) meets or exceeds the standards of ASTM E230, IEC 584, and ANSI MC96.1.
  • Industrial-Grade: The thermocouple is designed for use in harsh industrial environments, including those with high temperatures, humidity, and vibration.
  • EMI Shielding: The thermocouple has good electromagnetic interference (EMI) shielding, ensuring accurate temperature measurement in noisy electrical environments.

Applications

The Type K Thermocouple (1M) is suitable for a wide range of industrial equipment applications, including

Temperature measurement in furnaces, kilns, and ovens

Monitoring temperature in chemical processing and petrochemical industries

Temperature control in power generation, transmission, and distribution systems

Industrial automation and process control systems

HVAC and refrigeration systems

Overall length

1 meter (3.3 feet)

Insulation diameter

1.5 mm (0.06 inches)

Wire diameter

0.5 mm (0.02 inches)

Connector type

Standard miniature thermocouple connector (MTC)

Ordering Information

To order the Type K Thermocouple (1M), please specify the following

Part number

TK1M

Quantity

_______

Any additional specifications or requirements (e.g., custom length, special insulation)

Pin Configuration

  • Type K Thermocouple (1M) for Industrial Equipment Business
  • Introduction
  • The Type K Thermocouple (1M) is a high-precision temperature measurement device designed for industrial equipment applications. It consists of a thermocouple probe with a 1-meter cable and a connector for easy integration into various industrial systems. This documentation provides a detailed explanation of the pins and their connections.
  • Pinout Description
  • The Type K Thermocouple (1M) has a standard Miniature Male Thermocouple Connector with four pins. Each pin is designated for a specific function, as described below:
  • Pin 1:
  • Function: Positive Leg (Red Wire)
  • Description: This pin connects to the positive leg of the thermocouple probe, which is typically the red wire.
  • Pin 2:
  • Function: Negative Leg (Yellow Wire)
  • Description: This pin connects to the negative leg of the thermocouple probe, which is typically the yellow wire.
  • Pin 3:
  • Function: Shield (Shielding Wire)
  • Description: This pin connects to the shielding wire, which provides electromagnetic interference (EMI) protection and noise reduction.
  • Pin 4:
  • Function: Ground (GND)
  • Description: This pin connects to the ground wire, which provides a common reference point for the thermocouple circuit.
  • Connection Structure
  • To connect the pins correctly, follow this structure:
  • 1. Positive Leg (Red Wire):
  • Connect Pin 1 to the positive leg of the thermocouple probe.
  • Ensure the red wire is securely connected to Pin 1.
  • 2. Negative Leg (Yellow Wire):
  • Connect Pin 2 to the negative leg of the thermocouple probe.
  • Ensure the yellow wire is securely connected to Pin 2.
  • 3. Shield (Shielding Wire):
  • Connect Pin 3 to the shielding wire.
  • Ensure the shielding wire is securely connected to Pin 3.
  • 4. Ground (GND):
  • Connect Pin 4 to the ground wire.
  • Ensure the ground wire is securely connected to Pin 4.
  • Important Notes
  • Ensure the thermocouple probe is properly inserted into the connector, and the pins are securely connected.
  • Use appropriate wire insulation and strain relief to prevent damage to the wires.
  • Follow proper wiring and connection practices to avoid errors and ensure accurate temperature measurements.
  • By following this documentation, you should be able to correctly connect the Type K Thermocouple (1M) to your industrial equipment, ensuring accurate and reliable temperature measurements.

Code Examples

Type K Thermocouple (1M) for Industrial Equipment Business
Overview
The Type K Thermocouple (1M) is a temperature measurement device designed for industrial equipment applications. It consists of a thermocouple probe with a 1-meter cable and a thermocouple connector. This component is ideal for measuring temperatures in harsh industrial environments, such as in machinery, ovens, and furnaces.
Technical Specifications
Temperature range: -200C to 1260C
 Probe material: Nickel-Chromium (Ni-Cr) / Nickel-Alumel (Ni-Al)
 Cable material: Teflon-insulated, fiberglass-braided
 Connector type: Standard thermocouple connector
 Accuracy: 1.5C or 0.4% of reading (whichever is greater)
 Response time: 1-2 seconds
Pinout and Wiring
The Type K Thermocouple (1M) has a standard thermocouple connector with the following pinout:
Pin 1: Positive leg (Ni-Cr)
 Pin 2: Negative leg (Ni-Al)
 Pin 3: Shield (optional)
Code Examples
Example 1: Arduino Tutorial
This example demonstrates how to use the Type K Thermocouple (1M) with an Arduino board to measure temperature.
```c++
#include <Thermocouple.h>
// Define the thermocouple pin connections
const int thermocouple_pin = A0;
void setup() {
  Serial.begin(9600);
}
void loop() {
  // Read the thermocouple voltage
  int voltage = analogRead(thermocouple_pin);
// Convert the voltage to temperature (using the Type K thermocouple characteristics)
  float temperature = thermocouple_voltage_to_temperature(voltage);
// Print the temperature to the serial console
  Serial.print("Temperature: ");
  Serial.print(temperature);
  Serial.println(" C");
delay(1000);
}
float thermocouple_voltage_to_temperature(int voltage) {
  // This function converts the thermocouple voltage to temperature using the Type K thermocouple characteristics
  // You can use a thermocouple library or implement the conversion manually
  // For simplicity, we'll use a linear approximation here
  return (voltage  5.0 / 1024.0 - 1.5)  100.0;
}
```
Example 2: Python Code using PySerial and datetime
This example demonstrates how to use the Type K Thermocouple (1M) with a Python script to log temperature readings to a CSV file.
```python
import serial
import datetime
# Open the serial connection to the thermocouple
ser = serial.Serial('COM3', 9600, timeout=1)
# Set up the CSV file for logging
log_file = open('temperature_log.csv', 'w')
log_file.write('Date,Time,Temperature (C)
')
while True:
    # Read the thermocouple voltage
    voltage = int(ser.readline().decode().strip())
# Convert the voltage to temperature (using the Type K thermocouple characteristics)
    temperature = (voltage  5.0 / 1024.0 - 1.5)  100.0
# Get the current date and time
    now = datetime.datetime.now()
# Log the data to the CSV file
    log_file.write('{}, {}, {}
'.format(now.strftime('%Y-%m-%d'), now.strftime('%H:%M:%S'), temperature))
# Print the temperature to the console
    print('Temperature: {} C'.format(temperature))
# Wait 1 second before taking the next reading
    time.sleep(1)
```
Example 3: Raspberry Pi with Python and RPi.GPIO
This example demonstrates how to use the Type K Thermocouple (1M) with a Raspberry Pi board to measure temperature and control an LED indicator based on the temperature reading.
```python
import RPi.GPIO as GPIO
import time
# Set up the GPIO pin for the LED indicator
GPIO.setmode(GPIO.BCM)
GPIO.setup(17, GPIO.OUT)
# Set up the ADC converter for the thermocouple voltage
import Adafruit_ADS1x15
adc = Adafruit_ADS1x15.ADS1115()
while True:
    # Read the thermocouple voltage from the ADC converter
    voltage = adc.read_adc(0, gain=1)
# Convert the voltage to temperature (using the Type K thermocouple characteristics)
    temperature = (voltage  5.0 / 32767.0 - 1.5)  100.0
# Control the LED indicator based on the temperature
    if temperature > 50.0:
        GPIO.output(17, GPIO.HIGH)
    else:
        GPIO.output(17, GPIO.LOW)
# Print the temperature to the console
    print('Temperature: {} C'.format(temperature))
# Wait 1 second before taking the next reading
    time.sleep(1)
```
Note: These examples are for illustration purposes only and may require additional calibration and error handling for industrial applications.