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Soldron 50W Soldering Iron Heating Element

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Component Name

Soldron 50W Soldering Iron Heating Element

Overview

The Soldron 50W Soldering Iron Heating Element is a high-performance heating component designed for use in professional and hobbyist soldering applications. This heating element is designed to provide reliable and efficient heat transfer, making it an ideal solution for various soldering tasks.

Functionality

The Soldron 50W Soldering Iron Heating Element is a resistive heating element that converts electrical energy into heat energy. When connected to a power source, the heating element resistively heats up, allowing it to reach high temperatures quickly and efficiently. The element is designed to be used in conjunction with a soldering iron or other heat transfer device, providing the necessary heat to melt solder and bond electronic components.

Key Features

  • Power Rating: 50W

The heating element is rated for 50W of power, making it suitable for a wide range of soldering applications, from delicate surface-mount devices to larger through-hole components.

  • Operating Temperature: Up to 450C (842F)

The Soldron 50W Soldering Iron Heating Element is designed to operate at high temperatures, making it ideal for soldering applications that require high heat inputs.

  • Rapid Heating: Quick Heat-Up Time

The heating element is optimized for rapid heating, allowing it to reach working temperature quickly and efficiently. This reduces downtime and increases productivity in high-volume soldering applications.

  • Thermal Efficiency: Low Thermal Mass Design

The heating element features a low thermal mass design, which enables it to heat up quickly and maintain a stable temperature. This design also reduces thermal lag, ensuring accurate temperature control.

  • Durable Construction: Long-Lasting Performance

The Soldron 50W Soldering Iron Heating Element is built to last, with a rugged construction that resists wear and tear. This ensures consistent performance over an extended period, reducing the need for frequent replacements.

  • Compact Size: Space-Saving Design

The heating element features a compact design, making it ideal for use in confined spaces or where space is limited. This also makes it easier to integrate into custom soldering solutions.

  • Electrical Connections: Standard 2-Pin Terminal

The heating element features a standard 2-pin terminal, making it easy to connect to a power source or soldering iron.

  • Safety Features: Over-Temperature Protection

The Soldron 50W Soldering Iron Heating Element includes built-in over-temperature protection, which prevents damage to the component and ensures safe operation.

Applications

The Soldron 50W Soldering Iron Heating Element is suitable for a wide range of applications, including

Professional soldering and desoldering

Hobbyist electronics and robotics projects

PCB assembly and rework

Wire repair and splicing

Thermal shrink tubing and heat-sensitive materials

Power Rating

50W

Operating Temperature

Up to 450C (842F)

Resistance

10 10%

Dimensions

25mm x 10mm x 5mm (0.98" x 0.39" x 0.20")

Weight

20g (0.71 oz)

Material

High-Temperature Resistant Alloy

Electrical Connections

2-Pin Terminal

Insulation

Ceramic or equivalent

Datasheet

Soldron 50W Soldering Iron Heating Element Datasheet

User Manual

Soldron 50W Soldering Iron Heating Element User Manual

Safety Precautions

Soldron 50W Soldering Iron Heating Element Safety Precautions

Ordering Information

The Soldron 50W Soldering Iron Heating Element is available for purchase from authorized distributors and online retailers. For more information, please contact the manufacturer or visit their website.

Pin Configuration

  • Soldron 50W Soldering Iron Heating Element Documentation
  • Pinout Description
  • The Soldron 50W Soldering Iron Heating Element has a total of 3 pins, which are used to connect the heating element to a power source and control the temperature. The pins are described below:
  • Pin 1: VCC (Positive Power Input)
  • Function: Positive power input to the heating element
  • Description: This pin connects to the positive terminal of the power source (e.g., a battery or a DC power supply)
  • Voltage Range: 12V - 24V DC
  • Current Rating: 2.5A (max)
  • Pin 2: GND (Negative Power Input/Ground)
  • Function: Negative power input and ground connection for the heating element
  • Description: This pin connects to the negative terminal of the power source (e.g., a battery or a DC power supply) and provides a ground connection for the heating element
  • Voltage Range: 0V (GND)
  • Current Rating: 2.5A (max)
  • Pin 3: THERMO (Thermocouple Signal Output)
  • Function: Thermocouple signal output for temperature sensing and control
  • Description: This pin connects to a thermocouple or a temperature sensing circuit to monitor the temperature of the heating element
  • Signal Type: Analog thermocouple signal (millivolt range)
  • Output Range: 0mV - 50mV (depending on temperature)
  • Connection Structure
  • To connect the Soldron 50W Soldering Iron Heating Element, follow the steps below:
  • Step 1: Connect Power Source
  • Connect Pin 1 (VCC) to the positive terminal of the power source (e.g., a battery or a DC power supply)
  • Connect Pin 2 (GND) to the negative terminal of the power source (e.g., a battery or a DC power supply)
  • Step 2: Connect Thermocouple Signal
  • Connect Pin 3 (THERMO) to a thermocouple or a temperature sensing circuit
  • Ensure the thermocouple or temperature sensing circuit is properly connected and configured to read the analog signal output from the heating element
  • Important Notes
  • Always ensure the power source voltage and current ratings meet the heating element's specifications to avoid damage or overheating.
  • Use proper thermal insulation and heat management techniques when handling the heating element to prevent burns or damage.
  • The thermocouple signal output (Pin 3) should be connected to a suitable temperature sensing circuit or controller to regulate the temperature of the heating element.
  • By following these instructions and understanding the pinout description, you can properly connect and utilize the Soldron 50W Soldering Iron Heating Element in your IoT project or application.

Code Examples

Soldron 50W Soldering Iron Heating Element Documentation
Overview
The Soldron 50W Soldering Iron Heating Element is a high-power, high-reliability heating element designed for use in soldering irons and other heating applications. This component is ideal for IoT projects that require precise temperature control and rapid heating.
Technical Specifications
Power Rating: 50W
 Voltage Rating: 12V DC
 Operating Temperature: 100C to 450C
 Resistance: 2.4 ohms
 Thermal Stability: 1C
 Dimension: 20mm x 10mm x 5mm
Example 1: Basic Temperature Control using Arduino
This example demonstrates how to use the Soldron 50W Soldering Iron Heating Element with an Arduino board to control the temperature of a soldering iron.
Hardware Requirements
Arduino Board (e.g., Arduino Uno)
 Soldron 50W Soldering Iron Heating Element
 Thermocouple (e.g., K-type)
 Breadboard and jumper wires
Software Requirements
Arduino IDE
Code
```c++
const int heaterPin = 9;  // Pin for heater control
const int thermocouplePin = A0;  // Pin for thermocouple readings
void setup() {
  pinMode(heaterPin, OUTPUT);
}
void loop() {
  int tempReading = analogRead(thermocouplePin);
  float temperature = tempReading  0.488;  // Convert reading to temperature (Celsius)
if (temperature < 350) {  // If temperature is below 350C, heat up
    digitalWrite(heaterPin, HIGH);
  } else {  // If temperature is above 350C, stop heating
    digitalWrite(heaterPin, LOW);
  }
delay(100);
}
```
Example 2: Temperature Control with WiFi using ESP32
This example demonstrates how to use the Soldron 50W Soldering Iron Heating Element with an ESP32 board to control the temperature of a soldering iron over WiFi.
Hardware Requirements
ESP32 Board (e.g., ESP32 DevKitC)
 Soldron 50W Soldering Iron Heating Element
 Thermocouple (e.g., K-type)
 Breadboard and jumper wires
 WiFi Module (e.g., ESP8285)
Software Requirements
ESP32 Arduino Core
Code
```c++
#include <WiFi.h>
#include <WiFiClient.h>
const char ssid = "your_wifi_ssid";
const char password = "your_wifi_password";
const int heaterPin = 18;  // Pin for heater control
const int thermocouplePin = 34;  // Pin for thermocouple readings
WiFiClient client;
void setup() {
  Serial.begin(115200);
  WiFi.begin(ssid, password);
  while (WiFi.status() != WL_CONNECTED) {
    delay(1000);
    Serial.println("Connecting to WiFi...");
  }
pinMode(heaterPin, OUTPUT);
}
void loop() {
  int tempReading = analogRead(thermocouplePin);
  float temperature = tempReading  0.488;  // Convert reading to temperature (Celsius)
if (temperature < 350) {  // If temperature is below 350C, heat up
    digitalWrite(heaterPin, HIGH);
  } else {  // If temperature is above 350C, stop heating
    digitalWrite(heaterPin, LOW);
  }
client.println("Temperature: " + String(temperature) + "C");
  client.println();
  delay(1000);
}
```
Example 3: PID Temperature Control using Raspberry Pi
This example demonstrates how to use the Soldron 50W Soldering Iron Heating Element with a Raspberry Pi to implement a PID temperature control system.
Hardware Requirements
Raspberry Pi (e.g., Raspberry Pi 4)
 Soldron 50W Soldering Iron Heating Element
 Thermocouple (e.g., K-type)
 Breadboard and jumper wires
Software Requirements
Raspbian OS
 Python 3.x
Code
```python
import RPi.GPIO as GPIO
import time
GPIO.setmode(GPIO.BCM)
heater_pin = 17  # Pin for heater control
thermocouple_pin = 18  # Pin for thermocouple readings
GPIO.setup(heater_pin, GPIO.OUT)
GPIO.setup(thermocouple_pin, GPIO.IN)
def read_temperature():
  # Read thermocouple voltage and convert to temperature (Celsius)
  voltage = GPIO.input(thermocouple_pin)  3.3 / 1024
  temperature = voltage  100  # Simplified temperature calculation
  return temperature
def pid_control(setpoint, kp, ki, kd):
  # PID control algorithm
  error = setpoint - read_temperature()
  integral = integral + error  ki
  derivative = (error - previous_error)  kd
  output = kp  error + integral + derivative
  previous_error = error
  return output
setpoint = 350  # Desired temperature (Celsius)
kp = 2.0  # Proportional gain
ki = 0.5  # Integral gain
kd = 0.2  # Derivative gain
while True:
  output = pid_control(setpoint, kp, ki, kd)
  if output > 0:
    GPIO.output(heater_pin, GPIO.HIGH)
  else:
    GPIO.output(heater_pin, GPIO.LOW)
  time.sleep(0.1)
```
Note that the above examples are simplified and may require additional circuitry, calibration, and safety considerations for a real-world implementation. It is essential to ensure proper electrical isolation, heat management, and safety precautions when working with high-power heating elements.